Ware
3D Modeling
Starting with 3D models made in Rhino, Noble Ware cups were designed and prepared to 3D print. The models on the right showcase both the final ceramic cup prototypes to scale as well as the forms designed for printing and making masters. The master forms are 11% larger to account for shrinkage in the kiln and have an added overflow reservoir for the slip casting process.
Master & Mold Making
To make the masters, the Rhino models were 3D printed, sanded and coated in engine paint. Engine paint is added for heat resistance as plaster gets over 200 degrees in the drying process. The masters were then used to pour plaster molds that will be used for slip casting. Three molds were made for each cup form.
Slip Casting
When the molds were completely dry they were ready to use for slip casting. This process entails casting, trimming, sponge smoothing for texture control and drying. Over fifty cups were cast before they were put in the kiln for two rounds of green and bisque firing.
Glazing
After the first kiln firings, the cups were sanded for ultimate smooth feel in the hand. Then on to the final step, glazing. I created this tool in order to glaze properly without getting any splatter on the clean base of the cups. This worked very efficiently to dip each cup evenly with ease.
Noble Ware
The final Noble Ware collection was then finished and photographed before sending off to be enjoyed in its first event. The collection included 16 of each form. A 12 oz water cup and 6 oz cups for wine and tea.